Skid-mounted filter press systems
Skid-mounted filter pressesThe rack adopts optimised design, carbon steel group Huang and become, steep use of hot-zipped once-formed structural steel, after the elimination of internal stress outside, mechanical descaling ST2 level main Huangjian parts using high-speed airflow throwing for the machine sand blasting outside, the rack adopts a heavy corrosion outside, can be durable acid, alkali, the use of anticorrosive coatings used in the Department of Aerospace Industry high-strength epoxy resin anticorrosive paint, FY-86-3F heavy-duty corrosion-resistant epoxy coatings are characterised as follows With special high score paint, with high performance special rubber. With excellent wear resistance, strong coating adhesion, low shrinkage, high mechanical strength coating macro solidity, no needle, good electrical insulation properties, high solid content, paint volatility is less, in line with environmental protection requirements, words dry in the heavy corrosion of the environment using the filter plate using TPE elastomer alkali-free glass fibre polypropylene, with reinforced polypropylene toughness, steel, but also with the elasticity of the rubber diaphragm, strong and reliable, not easy to fall off, Long service life. (Resistant to corrosion, acid, alkali, salt, non-toxic, odourless, temperature below 90 ℃) can withstand compression force of 30Mpa, filtration pressure up to 1.2Mpa. Hydraulic system cylinders using precision-boring sealing tube, the precision reaches: IT7 level. Automatic pull plate unloading system adopts frequency conversion motor two-speed drive, toothed chain drive, conveyor chain driven, mechanical hand pull plate automatic pull plate filter press adopts PLC control, can be on the filter press to carry out the various operations (such as filter plate compression, liquid collection plate merger and open, loosening the plate, pulling open the plate), and leave a remote control interface, can be automatically operated remotely control.
Skid-mounted filter press function
The main functions include: automatic pressure and release, automatic high-pressure unloading, automatic pressure maintaining, automatic pressure replenishment, automatic feeding, automatic blowback, automatic pulling plate, automatic unloading of cake, pause, catching liquid flap automatic operation of the whole process of control, can be programmed for automatic control can also be manually operated can also be the signal transmitted to the upper computer for remote control, the control components installed in the filter press control cabinet A action programme mainly includes: first of all, start the hydraulic system, bed tight to the filter press, the pressure rises to the set pressure and then automatically stop, automatically open the feed pump, feed pipeline valves, feed into the filter press through the filter cloth for filtration, retaining material residue Firstly, start the hydraulic system to tighten the bed of the filter press, stop automatically after the pressure rises to the set pressure, open the material pump and the valve of the material pipeline automatically, and pump the material into the filter press, filter it through the filter cloth, and retain the slag in the filter press.filter pressInside, the filtrate flows to the clear pool through the concealed or open flow outlet pipe. When the filter press is full of filter cake, the feed pump stops, the valve on the feed pipeline closes, and the blowback valve opens to blow away some of the liquid in the pipeline that is not involved in filtration, and the operation is completed, and then loosen the press plate of the filter press, and the press plate retreats to the limit and stops. Open the unloading space, the belt conveyor runs automatically, the filter cloth falls into the belt conveyor through the drop hopper, and is transported to the designated position for unloading by the belt conveyor. After the filter cake is unloaded, restart the pressing system to press the filter press, and carry out the second feeding operation after the filter plate is pressed, which is easy to operate and has stable performance.
Scope of application of skid-mounted filter press
Suitable for road, tunnel and river dredging sludge treatment works.
Technical parameters
filtration area | Filter chamber volume | Overall dimensions | Weight | Motor power |
(m²) | (m³) | (L x W x H mm) | (kg) | (kw) |
300 | 5.22 | 10450×2400×1900 | 19000 | 11 |
350 | 6.11 | 11500×3100×1900 | 21500 | 11 |
400 | 7 | 12200×3100×1900 | 23000 | 11 |
450 | 7.89 | 13100 x 3100 x 1900 | 25000 | 11 |
500 | 8.72 | 14100 x 3100 x 1900 | 27000 | 11 |
400 | 7 | 11500×3200×2000 | 24000 | 11 |
500 | 8.72 | 13200×3200×2000 | 27000 | 11 |
600 | 10.5 | 15000×3200×2000 | 31000 | 11 |
To learn more about our products, please contact our engineers: 188-517-18-517 for your customised solutions.
Contact Us
Sales:181-181-000-11
Selection:188-517-18-517
Mailbox:suton@su-ton.com
What are your main products?
Various industrial filter presses include manual, mechanical, hydraulic, programme-controlled automatic, high-pressure diaphragm, automatic flushing, automatic plate vibration and other series, plate and frame filter presses, chamber filter presses, vertical filter presses, belt filter presses and stacked-screw filter presses of more than 200 models.
What are the applications of your products?
Municipal sewage, industrial wastewater, chlor-alkali chemical industry, metallurgy, printing and dyeing, ceramics, food, medicine, iron and steel, mining, petroleum and coal, fine chemical industry, environmental protection and other industries waste liquid treatment, solid-liquid separation and recycling of raw materials in the production process, solid-liquid separation in a number of fields in the leading position.
Can you guys help me choose a model?
Of course! Our engineers need the temperature and viscosity of the material in the state of filtration, physical and chemical properties, processing capacity per unit of time, moisture content of the cake, solid content in the filtrate and so on. Selection of the model according to the placement space. The choice of model size (filter area and chamber volume) is mainly determined by analogy and laboratory tests.
Why is it so slow to quote a price?
Because the filter press belongs to non-standard customisation, there are many models, and the price range is also very large. Even if the same model, the material used and the configuration is not the same, the price difference is also very large, to the most common filter press control parts - PLC, for example, the price of a first-line brand PLC is several times the price of ordinary PLC. Therefore, we need to determine the relevant information, and ultimately give you an accurate price. Under normal circumstances, if you provide more comprehensive information, you can quote within 15 minutes.
What information should I provide when I need a quote?
Normally, if you want to get an accurate quotation, you are recommended to provide us with this information: 1. The type of sludge to be filtered: is it physical sludge, or biochemical sludge? Conventional filter presses are available for physical sludge, while belt and stacked-screw filter presses are required for biochemical sludge, especially sludge containing oil or viscous sludge.
2, the water content of sludge after filtering: chamber filter press, plate and frame filter press, diaphragm filter press after filtering sludge with low water content, stacked-screw filter press after filtering sludge with slightly higher water content, belt filter press with the highest.
3, sludge treatment of continuous or intermittent: chamber filter press, plate and frame filter press, diaphragm filter press filter press can only be used in an intermittent way to deal with sludge, belt filter press and stacked-screw filter press can be a continuous treatment of sludge, high processing efficiency.
4, sludge treatment to meet the floor space requirements: If the customer has a floor space limit, then you can choose vertical filter press, but it will cause the increase of this, if there is no floor space limit, then you can choose other ways.
5, the different forms of filter presses on the feed pump requirements: chamber filter press, plate and frame filter press, diaphragm filter press filtration mode because of the use of intermittent, it is recommended to use diaphragm sludge pumps, while if the belt filter press and stacked screw filter press is recommended to use the sludge screw pumps, you can also use diaphragm sludge pumps.
6, the choice of filter cloth: filter cloth to be selected according to the type of sludge, the regular situation according to our selection book, special circumstances to be selected after a small pilot device test.
7. Site installation conditions (horizontal or vertical installation) and other information.
It's okay if you don't know much about it, our sales managers will assist you in determining that.
Do you have any of your filter presses in stock?
Filter press models and configurations are particularly many, belonging to customised products, we need to select the filter press according to the data you provide to filter the area of the filter, the volume of the chamber, the inlet and outlet of the liquid, the PH value and installation conditions and other working conditions for the selection of filter presses, and to determine the model of the filter press and the configuration of the filter press before delivery to the workshop to place an order for production.
What is your typical lead time?
Depending on the size of the filter press and the specifics of the project, lead times are typically between 30-45 days.
Filter press selection must know:
1. What is the total amount processed in a day (24 hours)?
2. How many hours of work are required in a day (24 hours)?
3. What is the solids content of the sludge sludge at the feed port?
4. The nature of the material (e.g. sludge, calcium carbide sludge, etc.)? Is it organic, biochemical, etc.?
Please contact our sales team for details.
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