Plate and frame filter presses
Plate and frame filter pressThere are manual compression, mechanical compression and hydraulic compression in three forms. Manual compression is a screw jack to promote compression plate compression; mechanical compression is a motor with H-type reduction gearbox, through the frame drive components to promote compression plate compression; hydraulic compression is a hydraulic station through the frame of the hydraulic cylinder components to promote compression plate compression. Two beams to thrust plate and compression device connected together to form the frame, the frame compression plate and compression device connected to the thrust plate and compression plate between the sequential alternating arrangement of the filter plate and filter frame, filter plate and filter frame sandwiched between the filtration media; compression device to promote the compression plate, all the filter plate and filter frame compression in the frame, to achieve the rated compression force, you can carry out the filtration. Suspension from the thrust plate on the feed hole into the filter chamber (filter frame and adjacent filter plate constitute the filter chamber), solid particles are filter media retained in the filter chamber, the filtrate is through the media, by the liquid discharge hole out of the machine.
Plate and frame filter press diaphragm material
Polypropylene diaphragm filter plate is made of high-quality TPE elastomer + alkali-free glass fibre polypropylene material (Yanshan Petrochemical), the feeding form is specially designed according to the nature of different materials, such as intermediate feeding, upper feeding, corner feeding, etc. The diaphragm pressing pressure can be up to 1.6MPa (the pressing pressure can be designed according to the customer's requirements of the special formula, and it can be up to 2.5MPa); the use of a special design of the flow channel increases the filter speed by about 20%; the water content of the sludge cake is reduced by 20% compared with the ordinary filter presses. With special flow channel design, the filtration speed can be increased by about 20%; compared with ordinary filter press, the water content of mud cake can be reduced by about 20%.
Plate and frame filter presses open and concealed flow
filter pressThere are two forms of liquid out of the open flow and dark flow, filtrate from the liquid out of each filter plate hole directly out of the machine is called open-flow type, open-flow type is convenient to monitor the filtration of each filter plate, found that a filter plate filtrate impurity, you can turn off the plate out of the mouth; if the filtrate of each filter plate converge from a liquid out of the pipeline out of the machine is called dark-flow type, dark-flow type is used for filtration of filtrate volatilisation or filtrate is harmful to the human body of the filtration of the suspension.
Advantages of plate and frame filter press
1, the filter press produced by our company in the late filtration, the flow rate is very small, and the pressure is high, which can greatly reduce the energy consumption of the operating power, and play a role in energy saving.
2、Adopting low-pressure filtration and high-pressure pressing can greatly shorten the whole filtration cycle and save labour time.
3, can complete the diaphragm pressing function in a very short time, not only high efficiency, and can largely save power consumption.
4、Elevate the degree of mud biscuit, reduce the rate of mud cake, diaphragm press on the end of the static filtration of the filter cake after the second press, so that the structure of the cake rearrangement, densification increased, thus displacing part of the water, improve the dryness.
5, strong corrosion resistance, can meet the solid-liquid separation requirements of different industries, basically applicable to all solid-liquid separation operations.
6, can be configured with PLC and human-machine interface control, greatly reducing manual labour intensity, and improve the efficiency of solid-liquid separation.
7、Diaphragm filter plate has good sealing performance and other characteristics.
Plate and frame filter press industry applications
1、Chemical industry: dyestuffs, pigments, caustic soda, chlorine muted monitor mud, silica, saponin, graphite, bleaching powder, Lide powder, phosphor, insurance powder, chloric acid powder, copper sulphate, manganese sulphate, ferrous sulphate, ferric hydroxide, water purifying agent (aluminium sulphate, polymerized aluminium chloride, alkaline aluminium chloride) and so on.
2. Medical: antibiotics (aureomycin, erythromycin, spiramycin, wellbutrin, madicin, tetracycline, safranin, hygromycin), calcium phytate, traditional Chinese medicines, myo-inositol, growth derivation yarns, organophosphorus, saccharomyces cerevisiae, and so on.
3、Foodstuffs: yellow wine, white wine, fruit juice, beverage, beer, yeast, citric acid, vegetable protein, vegetable molassesin, glucose, maltose, starch sugar, starch, rice flour, corn syrup, gum, carrageenan, monosodium glutamate (MSG), spices, sauce liquid, oral liquid, soya milk and seaweed, anaconda tablets, benadryl tablet and so on.
4、Metallurgy: gold ore, silver ore, copper ore, iron ore, zinc ore, rare earth and other powder beneficiation.
5、Oil refining: white oil, fragrance oil, light oil, glycerin, mechanical oil, vegetable oil, etc.
6, clay: kaolin, bentonite, activated clay, porcelain clay, electronic ceramic clay, etc..
7, sewage treatment: chemical sewage, smelting sewage, electroplating sewage, electrolytic sewage, leather sewage, printing and dyeing sewage, brewing sewage, pharmaceutical sewage, environmental sewage, paper sewage.
8、Coal beneficiation industry, tailing coal treatment, coking coal and so on.
Technical parameters
FBXY 200-560/1500 400-1200/1800 Main performance/technical parameters: |
Working filtration pressure | 0.4-0.6MPa |
Maximum filtration pressure | 22MPa |
Filter plate acid and alkali resistance | 2<PH<12 |
Temperature resistance of filter plate | 0-100°C |
Cake thickness | 32-35mm |
valid itinerary | 1200mm |
Diaphragm Pressure | 8-18MPa (subject to no material spray) |
Area/Filter Plate | filter plate | capacity | power (output) | weights |
mm | lump (of earth) | m³ | kw | kg |
FBXY 200/1500 | 51 | 3.8 | 8 | 24300 |
FBXY 220/1500 | 55 | 4.1 | 8 | 25660 |
FBXY 250/1500 | 63 | 4.7 | 8 | 28250 |
FBXY 280/1500 | 71 | 5.3 | 8 | 30920 |
FBXY 300/1500 | 75 | 5.7 | 8 | 32100 |
FBXY 320/1500 | 81 | 6 | 8 | 33950 |
FBXY 340/1500 | 87 | 6.4 | 8 | 35860 |
FBXY 400/1500 | 101 | 7.6 | 8 | 40400 |
FBXY450/1500 | 115 | 8.5 | 8 | 45000 |
FBXY500/1500 | 127 | 9.5 | 8 | 48860 |
FBXY560/1500 | 143 | 10.6 | 8 | 54100 |
FBXY 400/1800 | 69 | 7.6 | 8 | 47600 |
FBXY 450/1800 | 77 | 8.5 | 8 | 51900 |
FBXY 500/1800 | 87 | 9.5 | 8 | 57000 |
FBXY 560/1800 | 97 | 10.6 | 8 | 62300 |
FBXY 600/1800 | 103 | 11.4 | 8 | 64790 |
FBXY 630/1800 | 109 | 11.9 | 8 | 67400 |
FBXY 700/1800 | 121 | 13.3 | 8 | 73800 |
FBXY 750/1800 | 129 | 14 | 8 | 77500 |
FBXY 800/1800 | 139 | 15.2 | 8 | 82500 |
FBXY 900/1800 | 157 | 17 | 8 | 93700 |
FBXY 1000/1800 | 175 | 19 | 8 | 96000 |
FBXY1100/1800 | 191 | 20.9 | 8 | 105800 |
FBXY1200/1800 | 209 | 22.8 | 8 | 118600 |
Remarks: | The final explanation of this product belongs to su-ton and is subject to change without prior notice.
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Sales Calls: | TEL:18118100011 |
To learn more about our products, please contact our engineers: 188-517-18-517 for your customised solutions.
Contact Us
Sales:181-181-000-11
Selection:188-517-18-517
Mailbox:suton@su-ton.com
What are your main products?
Various industrial filter presses include manual, mechanical, hydraulic, programme-controlled automatic, high-pressure diaphragm, automatic flushing, automatic plate vibration and other series, plate and frame filter presses, chamber filter presses, vertical filter presses, belt filter presses and stacked-screw filter presses of more than 200 models.
What are the applications of your products?
Municipal sewage, industrial wastewater, chlor-alkali chemical industry, metallurgy, printing and dyeing, ceramics, food, medicine, iron and steel, mining, petroleum and coal, fine chemical industry, environmental protection and other industries waste liquid treatment, solid-liquid separation and recycling of raw materials in the production process, solid-liquid separation in a number of fields in the leading position.
Can you guys help me choose a model?
Of course! Our engineers need the temperature and viscosity of the material in the state of filtration, physical and chemical properties, processing capacity per unit of time, moisture content of the cake, solid content in the filtrate and so on. Selection of the model according to the placement space. The choice of model size (filter area and chamber volume) is mainly determined by analogy and laboratory tests.
Why is it so slow to quote a price?
Because the filter press belongs to non-standard customisation, there are many models, and the price range is also very large. Even if the same model, the material used and the configuration is not the same, the price difference is also very large, to the most common filter press control parts - PLC, for example, the price of a first-line brand PLC is several times the price of ordinary PLC. Therefore, we need to determine the relevant information, and ultimately give you an accurate price. Under normal circumstances, if you provide more comprehensive information, you can quote within 15 minutes.
What information should I provide when I need a quote?
Normally, if you want to get an accurate quotation, you are recommended to provide us with this information: 1. The type of sludge to be filtered: is it physical sludge, or biochemical sludge? Conventional filter presses are available for physical sludge, while belt and stacked-screw filter presses are required for biochemical sludge, especially sludge containing oil or viscous sludge.
2, the water content of sludge after filtering: chamber filter press, plate and frame filter press, diaphragm filter press after filtering sludge with low water content, stacked-screw filter press after filtering sludge with slightly higher water content, belt filter press with the highest.
3, sludge treatment of continuous or intermittent: chamber filter press, plate and frame filter press, diaphragm filter press filter press can only be used in an intermittent way to deal with sludge, belt filter press and stacked-screw filter press can be a continuous treatment of sludge, high processing efficiency.
4, sludge treatment to meet the floor space requirements: If the customer has a floor space limit, then you can choose vertical filter press, but it will cause the increase of this, if there is no floor space limit, then you can choose other ways.
5, the different forms of filter presses on the feed pump requirements: chamber filter press, plate and frame filter press, diaphragm filter press filtration mode because of the use of intermittent, it is recommended to use diaphragm sludge pumps, while if the belt filter press and stacked screw filter press is recommended to use the sludge screw pumps, you can also use diaphragm sludge pumps.
6, the choice of filter cloth: filter cloth to be selected according to the type of sludge, the regular situation according to our selection book, special circumstances to be selected after a small pilot device test.
7. Site installation conditions (horizontal or vertical installation) and other information.
It's okay if you don't know much about it, our sales managers will assist you in determining that.
Do you have any of your filter presses in stock?
Filter press models and configurations are particularly many, belonging to customised products, we need to select the filter press according to the data you provide to filter the area of the filter, the volume of the chamber, the inlet and outlet of the liquid, the PH value and installation conditions and other working conditions for the selection of filter presses, and to determine the model of the filter press and the configuration of the filter press before delivery to the workshop to place an order for production.
What is your typical lead time?
Depending on the size of the filter press and the specifics of the project, lead times are typically between 30-45 days.
Filter press selection must know:
1. What is the total amount processed in a day (24 hours)?
2. How many hours of work are required in a day (24 hours)?
3. What is the solids content of the sludge sludge at the feed port?
4. The nature of the material (e.g. sludge, calcium carbide sludge, etc.)? Is it organic, biochemical, etc.?
Please contact our sales team for details.